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Mechanical Engineer Salary in Bethlehem, PA

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UIG - Mechanical Engineer, Bethlehem, PA
Nucor Corporation, Bethlehem
Basic Job Functions:BACKGROUND: Universal Industrial Gases, LLC. (UIG) is a wholly owned subsidiary of Nucor and a well-established, global engineer, constructor, supplier and operator of air separation plants and related equipment and services, based in Bethlehem, PA. UIG owns and operates production plants across the USA which supply both Nucor steel sites and third-party clients 24/7 with tonnage quantities of oxygen, nitrogen and argon as well as exporting liquid cryogenic products by road tanker..BASIC FUNCTIONS:UIG is currently seeking Mechanical Engineer accountable for the successful integration of the equipment into overall industrial gas plants. Responsibilities include, but are not limited to, the following:• Act as the Responsible Engineer for the equipment on assigned scope throughout the proposal, engineering, construction, and commissioning phases• Responsible for basic design, detailed engineering and procurement related activities of equipment • Develop project technical documentation (specifications, data sheets, vendor document requirements, etc.) for design and procurement of industrial gases plant equipment in accordance with the applicable codes, industry standards, and client requirements• Perform equipment, piping, valves and component sizing and calculations• Assist and direct the design team for development of PFD's, P&ID's, drawings, BOM, etc.• Coordinate equipment engineering activities with internal and external engineering resources to produce engineering deliverables on schedule and within budget• Participate in weekly project team meetings and provide progress status on equipment design and procurement• Develop bid and purchase packages, issue requests for quotations, bid evaluations, and purchase requisitions• Review, validate, and approve vendor calculations, drawings and documentation• Participate in inspections and testing of equipment as required• Manage and track open actions, technical queries, change orders, and their close out• Participate in equipment start up, commissioning and troubleshooting as required• Support plants operation as required• Assist in the development of equipment schedule, budget, and supplier scope of work• Primary point of contact for clients, suppliers, and plant operation on assigned technical scope• Assists in development of department best practices, processes, procedures, tools, as well as standard specifications and data sheets• Collect and maintain Lessons Learned log and assist with the company continuous improvement effortSafety is the most important part of all jobs within Nucor; therefore, candidates must be able to demonstrate the ability to initiate, lead, and uphold safety policies, practices, procedures, and housekeeping standards at all times.Minimum Qualifications:1- Bachelor's degree in Mechanical Engineering2- Five to fifteen years of experience in mechanical design of industrial equipment in an engineering company or in an operating company with project equipment engineering duties3- Experience in selecting and specifying process equipment and associated systems such as main air compressors, pumps, Cryogenic expanders, Vaporizers, etc.4- Ability to review and validate supplier calculations, drawings and documentation for purchased equipment compliance to codes and project specifications5- Excellent computer and Microsoft Office Software skills6- Effective communication skills both written and verbal as well as effective problem-solving skills7- Ability to travel up to 25% of the time (domestic and international)Preferred Qualifications:1. Detailed knowledge of various types of equipment for Air Separation Plants2. Experience starting up and troubleshooting of equipment3. Experience with pipe stress analysis4. Experience with developing and maintaining engineering specifications, data sheets, procedures, Excel engineering spreadsheets and engineering management toolsNucor is an Equal Opportunity/Affirmative Action Employer - M/F/Disabled/Vets - and a drug - free workplace
UIG - Quality Assurance Supervisor
Nucor Corporation, Bethlehem
Basic Job Functions:Universal Industrial Gases, LLC. (UIG) is a wholly owned subsidiary of Nucor and a well-established, global engineer, constructor, supplier and operator of air separation plants and related equipment and services, based in Bethlehem, PA. UIG owns and operates production plants across the USA which supply both Nucor steel sites and third-party clients 24/7 with tonnage quantities of oxygen, nitrogen and argon as well as exporting liquid cryogenic products by road tanker.UIG is seeking a Quality Assurance Supervisor to proactively lead the industrial, medical and food gas compliance program for all UIG production facilities as well as provide quality input support to the UIG project, engineering, construction, and commercial teams. This position will be the key point of contact with Federal and State medical gas compliance, including necessary licensing for the operational facilities.This position could be based in Bethlehem, PA, or potentially in a UIG facility in Kentucky, Arkansas or South Carolina.Requirements:• Oversee the generation and review of documents used in good manufacturing practices.• QA audit leader/Head of Quality Control Unit (QCU)• Lead investigation and resolve potential product quality issues to improve efficiency.• Supervise the implementation and maintenance of Quality Management Systems (QMS) and programs, overseeing quality assurance initiatives.• Lead quality systems documentation of records, forms, manuals, and instructions.• Oversee personnel conducting audits and testing products for compliance with applicable quality standards, specifications, policies, and regulations.• Collaborate cross functionally to lead quality assurance training and communicate best practices.• Create, develop, and implement Standard Operating Procedures (SOPs), work instructions, department policies and protocols, applicable to pertinent regulations from ISO, FDA, and other regulatory agencies.• Review and critique the Quality Assurance program to ensure its components such as training, internal and external audits are completed in accordance with SOPs.• Fulfill supervisory responsibilities in accordance with organizational policy and applicable laws.• Key team member in vendor quality program.• Keep up to date on changing regulatory environment, including maintaining communications with CGA/EIGA guidance.• Lead and maintain process and computer validation efforts in accordance with cGMP and industry best practices.• Maintain federal and state regulatory medical and food gas licensing.Safety is the most important part of all jobs within Nucor; therefore, candidates must be able to demonstrate the ability to initiate, lead, and uphold safety policies, practices, procedures, and housekeeping standards at all times.Minimum Qualifications:Minimum 3years' experience Quality ManagementKnowledgeable of FDA and cGMP regulations and guidance, as it relates to the cryogenic and packaged gas industry.Willingness to travel 30% nationally.Preferred Qualifications:Bachelor's degreein a technical field, or 5 years' experience in a medical gas manufacturing environment or similar role in industrial gas or related industries.Nucor is an Equal Opportunity/Affirmative Action Employer - M/F/Disabled/Vets - and a drug - free workplace
Process Systems Engineer
Nucor Corporation, Bethlehem
Basic Job Functions:Universal Industrial Gases, LLC. (UIG) is a wholly owned subsidiary of Nucor and a well-established, global engineer, constructor, supplier and operator of air separation plants and related equipment and services, based in Bethlehem, PA. UIG owns and operates production plants across the USA which supply both Nucor steel sites and third-party clients 24/7 with tonnage quantities of oxygen, nitrogen and argon as well as exporting liquid cryogenic products by road tanker.UIG has an immediate opening for a Process Systems Engineer in Bethlehem, PA, although there is potential for this position to work remotely on a regularbasis.Responsibilities include:development of an accurate and timely Process and Instrumentation Diagram (P&ID) for cryogenic air separation and liquefaction projects which produce and distribute gaseous and liquid oxygen, nitrogen, and argon. The systems include: compressors, pre-purification units, packaged refrigeration systems, cold boxes containing heat exchangers, distillation columns, separators and cryogenic process pumps, cryogenic storage tanks and transfer pumps, vaporization systems, pipelines, trailer loading systems, and utilities such as instrument air, utility nitrogen, potable water, and condensate and sanitary drain systems.utilize the following resources to develop the UIG project P&ID: reference P&ID's from previous UIG projects, vendor information such as P&ID's, general arrangement drawings, electrical drawings, installation & operating manuals, site plan drawings, and other customer requirements and specifications.Provide P&ID updates on a regular basis via detailed red-line markups as the design evolves and vendor information becomes available. This information will be provided to the Engineering Manager and multi-discipline team (including CAD drafting technicians and electrical, instrumentation, and piping designers and engineers).detailed review of vendor drawings and in-house design drawings, commenting on the drawings, and updating the UIG P&ID as the plant design and vendor information are finalized. Safety is an important part of all jobs within Nucor; therefore, candidates must be able to demonstrate the ability to initiate, lead and uphold safety practices, policies, procedures and housekeeping standards to make safety a priority at all times.Minimum Qualifications:Minimum of 10 years in the design, commissioning / startup, or operation of cryogenic air separation plants. Experience with integrating various vendor-supplied major equipment and subsystems into the overall P&ID, at minimum cost, while addressing all safety, reliability, maintainability, and operability issues.Experience with process engineering of cryogenic air separation plants. This position does not require detailed knowledge or use of process design software like ASPEN, however those skills are a definite plus. Experience with design and detail of operation of multi-stage integral gear compressors and dry-screw compressors such as those made by Ingersoll-Rand, Atlas Copco, and Hanwa Power Systems.Experience with design and construction of cryogenic storage tanks, both shop-built vacuum-insulated tanks, and field-erected perlite-insulated flat bottom tanks.Experience with electrical design and ability to read electrical single-line drawings, schematics, motor vendor drawings, etc.Experience with 3-dimensional piping design, ability to review and interpret 3-D design drawings, and ability to constructively comment on equipment layout issues.Experience with instrumentation and control system design and ability to interpret panel and field wiring design drawings.Experience with the HAZOP work process and ability to lead hazard review meetings, if required.Experience with a variety of documentation formats for vendor P&ID's and information.Preferred Qualifications:Previous experience in the area of P&ID engineering and integration of mechanical and cryogenic systems.Competence with standard Microsoft Office tools including Excel and Word, and ability to integrate new technology tools into day-to-day work.Ability to travel occasionallyNucor is an Equal Opportunity/Affirmative Action Employer - M/F/Disabled/Vets - and a drug - free workplace